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Technology
№ |
Type of processing/equipment |
Parameters |
Notes |
1 |
Turning |
Max dia1000 mm, L-8000 mm |
The weight of the part is up to 4 tonnes. Wide machine park |
2 |
Revolving |
Max dia1200 mm |
Weight up to 4 tonnes |
3 |
Milling |
Max size 1100x300x400 mm |
As the table runs |
4 |
Drill layout |
Max dimensions 400х630х270 mm |
As the table runs, weight up to 320 kg |
5 |
Boring-and-turning |
Table dimensions 1120х1250 mm |
As the table runs, weight up to 320 kg |
6 |
Surface grinding |
Max dimensions 320х1000х400 mm |
|
7 |
Cylindrical grinding |
Max dia=220, L-1400 mm |
|
8 |
Internal grinding |
Min dia=20 mm, max dia=200 mm, L - 200 mm |
|
9 |
Tooth-cutting |
Max dia=1250 mm |
Module max m =16. Height max L=1000 mm |
10 |
Grooving |
Shape max up to 500 mm high |
Run max 320 mm |
11 |
Planing |
Table dimensions 900х3010 mm |
Weight up to 4.5 t |
12 |
Shape welding |
Dia 300 - 1000 mm, L=1500 mm |
Crane wheels restoration |
13 |
CNC plasma cutting «ZINSER 4026/3600» |
Table dimensions 2000х6000 mm, Rz = 12,5 mm |
Cutting thickness: structural steel - up to 160 mm; stainless steel - up to 30 mm, aluminium - up to 35 mm |
14 |
CNC Press Brake «BEYELER BYSTRONIC PR 400 IPC» |
Max bending length 3 m, max sheet thickness: Steel - 20 mm, stainless steel - 12 mm |
|
15 |
AGIECUT Classic 2 and AGIECUT Progress 2 electro-erosive cutting |
Max dimensions 750х550х250 |
Cutting stroke max 350х250 |
16 |
Electro-erosive piercing «AGIETRON Hyherspark 2» |
Max dimensions 650х580х250
|
Cutting stroke max 350х250, max blank weight 400 kg, min hole dia 0.5 mm |
17 |
CNC turning and milling GILDEMEISTER' NEF 320
|
Max dia 125 mm at 650 mm length.
Dia 50 rod at 1000 mm length |
2-axis turning
|
18 |
CNC turning and milling
«Twin 65» GILDEMEISTER's Twin 65 |
Max dia 500 mm at 650 mm length.
Rod of up to 65 mm in dia at 1,400 mm length |
2-axis turning
5-axis milling |
19 |
CNC turning and milling GILDEMEISTER's Sprint 42V5
|
Bar diameter up to 20 mm with a length of 3200 mm, collet clamping workpiece |
2-axis turning
4-axis milling |
20 |
ALZMETALL's G 800-3 milling units
|
Max dimensions 800х800х400 mm, max weight -1,500 kg, positioning accuracy - ±0,01 mm |
3 axis
|
21 |
ALZMETALL's G 800-5 milling units
|
Max dia=630 mm, max weight - 500 kg, positioning accuracy ±0,01 mm |
5 axis
|
22 |
CONTURA 700 Standart Test and Measurement Machine of CARL ZEISS |
Dimensions max 600х700х1000, weight up to 400 kg
|
Contura machine allows measuring up to 0.0001 mm accuracy |
23 |
Sharpening Helitronic MINI Power of WALTER AG |
Sharpening New tools manufacturing Recovery of used tools of both domestic and foreign production |
|
24 |
Gravograph IS400 engraving |
Automatic engraving |
|
25 |
Bending on rollers |
Bending max = 25 mm |
|
26 |
FACCIN RCMI 110 bending profile |
Bending of pipes up to 100 mm in diameter, profiles up to 200 mm |
|
27 |
Welding
|
Manual, semi-automatic and argon welding |
|
28 |
Heat treatment: Q&T unit SCHMETZ IU 140/1F |
Working space 600 * 900 * 600 mm
|
Any modes and profiles of heating and cooling, including isothermal hardening, temperature control with an accuracy of ± 5 ° C, T max = 1350 ° C.
Stamped, corrosion-resistant (alloyed) steel grades, vacuum heating, inert gas (nitrogen) cooling , minimal warping, no oxidation and decarburization |
29 |
Heat treatment
|
1. Chamber electric oven - (Т up to 600°С) - 469х320х1000 mm, with the option of carburizing.
2. Chamber electric oven - (Т up to 1050°С) - 400х160х800 mm, with the option of carburizing.
3. Shaft furnace - (Т up to 900°С) dia600, L - 1000 mm, with the option of carburizing. 4. HFC hardening – N - 60 kW, frequency - 440 hz. |
The facility is equipped with:
- CNC turning and milling units;
- Equipment for the manufacture of nozzles for cooling CCM billets;
- Stand for hydraulic testing of injectors;
- Registers for concast billet cooling;
- Staples for the assembly of secondary cooling zones;
- A set of CNC milling equipment;
- Elements of flexible CCM dummies, knives for rolling mills;
- Panels of the EAF dust precipitation chamber;
- A set of CNC screw-cutting equipment;
- A set of electro-erosion equipment;
- Tools for fasteners manufacturing;
- Equipment for heat treatment;
- CNC equipment for processing sheet metal.