Technology

1

 Turning

Max dia1000 mm, L-8000 mm

The weight of the part is up to 4 tonnes. Wide machine park

2

 Revolving

Max dia1200 mm

Weight up to 4 tonnes

3 

Max size 1100x300x400 mm

4

 Drill layout

Max dimensions 400х630х270 mm

As the table runs, weight up to 320 kg

5

 Boring-and-turning

Table dimensions 1120х1250 mm

As the table runs, weight up to 320 kg

6

 Surface grinding  

Max dimensions 320х1000х400 mm

7

 Cylindrical grinding  

Max dia=220, L-1400 mm

8

 Internal grinding

Min dia=20 mm, max dia=200 mm, L - 200 mm

9

 Tooth-cutting

Max dia=1250 mm

Module max m =16. Height max L=1000 mm

10

 Grooving

Shape max up to 500 mm high

11

 Planing

Table dimensions 900х3010 mm

Weight up to 4.5 t

12

 Shape welding

Dia 300 - 1000 mm, L=1500 mm

Crane wheels restoration

13

 CNC plasma cutting «ZINSER 4026/3600»

Table dimensions 2000х6000 mm, Rz = 12,5 mm

Cutting thickness: structural steel - up to 160 mm; stainless steel - up to 30 mm, aluminium - up to 35 mm

14

 CNC Press Brake «BEYELER BYSTRONIC PR 400 IPC»

Max bending length 3 m, max sheet thickness: Steel - 20 mm, stainless steel - 12 mm

 15

 AGIECUT Classic 2 and AGIECUT Progress 2 electro-erosive cutting

Max dimensions 750х550х250

Cutting stroke max 350х250

16

 Electro-erosive piercing «AGIETRON Hyherspark 2»

Max dimensions 650х580х250

Cutting stroke max 350х250, max blank weight 400 kg, min hole dia 0.5 mm

17

 CNC turning and milling

GILDEMEISTER'

NEF 320

Max dia 125 mm at 650 mm length.

Dia 50 rod at 1000 mm length

2-axis turning

18

 CNC turning and milling

 «Twin 65» GILDEMEISTER's Twin 65

Max dia 500 mm at 650 mm length.

Rod of up to 65 mm in dia at 1,400 mm length

2-axis turning

5-axis milling

19

 CNC turning and milling GILDEMEISTER's Sprint 42V5

Bar diameter up to 20 mm with a length of 3200 mm, collet clamping workpiece

2-axis turning

4-axis milling

20

 ALZMETALL's G 800-3 milling units

Max dimensions 800х800х400 mm, max weight -1,500 kg, positioning accuracy - ±0,01 mm

3 axis

21

 ALZMETALL's G 800-5 milling units

Max dia=630 mm, max weight - 500 kg, positioning accuracy ±0,01 mm

5 axis

22

 CONTURA 700 Standart Test and Measurement Machine of CARL ZEISS

Dimensions max 600х700х1000, weight up to 400 kg

Contura machine allows measuring up to 0.0001 mm accuracy

23

 Sharpening Helitronic MINI Power of WALTER AG

Sharpening New tools manufacturing Recovery of used tools of both domestic and foreign production

24

 Gravograph IS400 engraving

Automatic engraving

25

 Bending on rollers

Bending max = 25 mm

26

 FACCIN RCMI 110 bending profile

Bending of pipes up to 100 mm in diameter, profiles up to 200 mm

27

 Welding

Manual, semi-automatic and argon welding

28

 Heat treatment: Q&T unit SCHMETZ IU 140/1F

Working space 600 * 900 * 600 mm

Any modes and profiles of heating and cooling, including isothermal hardening, temperature control with an accuracy of ± 5 ° C, T max = 1350 ° C.

Stamped, corrosion-resistant (alloyed) steel grades, vacuum heating, inert gas (nitrogen) cooling , minimal warping, no oxidation and decarburization 

29

 Heat treatment

 1. Chamber electric oven - (Т up to 600°С) - 469х320х1000 mm, with the option of carburizing.

2. Chamber electric oven - (Т up to 1050°С) - 400х160х800 mm, with the option of carburizing.

3. Shaft furnace - (Т up to 900°С) dia600, L - 1000 mm, with the option of carburizing.

4. HFC hardening – N - 60 kW, frequency - 440 hz.